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H型鋼拋丸清理機的原理作用

訪問次數:1169 關鍵詞:通過

H型鋼拋丸清理機的原理作用

隨著國家經濟水平的(de)(de)(de)提高,各行各業(ye)都有了高速發(fa)展,H型鋼(gang)在各行各業(ye)中(zhong)得到(dao)了廣泛的(de)(de)(de)應用(yong),企業(ye)為節約(yue)生產成(cheng)本,保(bao)證(zheng)工件使(shi)用(yong)過程(cheng)中(zhong)的(de)(de)(de)安(an)全系數,人(ren)們對(dui)防腐性能的(de)(de)(de)要求(qiu)日益增(zeng)加,H型鋼(gang)的(de)(de)(de)拋(pao)丸(wan)預處(chu)(chu)理日益受到(dao)重視,經冷軋或(huo)熱軋過程(cheng)處(chu)(chu)理的(de)(de)(de)H型鋼(gang)及型材,在長期(qi)存放過程(cheng)中(zhong)表(biao)面(mian)(mian)一般都有氧化(hua)皮、鐵銹(xiu)、油脂及其他雜質存在,在涂(tu)(tu)裝前(qian)必須將它除盡。表(biao)面(mian)(mian)進行良好的(de)(de)(de)拋(pao)丸(wan)預處(chu)(chu)理可(ke)以保(bao)證(zheng)與涂(tu)(tu)料系統的(de)(de)(de)永久(jiu)結(jie)合(he),使(shi)被保(bao)護的(de)(de)(de)H型鋼(gang)得到(dao)長期(qi)保(bao)護,拋(pao)丸(wan)預處(chu)(chu)理過程(cheng)還可(ke)增(zeng)加表(biao)面(mian)(mian)粗糙(cao)度,增(zeng)加涂(tu)(tu)料與H型鋼(gang)的(de)(de)(de)接觸面(mian)(mian)積,以及涂(tu)(tu)料與被涂(tu)(tu)物體的(de)(de)(de)結(jie)合(he)力,提高了H型鋼(gang)的(de)(de)(de)使(shi)用(yong)壽(shou)命及安(an)全使(shi)用(yong)系數,降低了企業(ye)生產成(cheng)本。

拋(pao)(pao)(pao)丸(wan)(wan)(wan)清(qing)(qing)(qing)理(li)機是(shi)(shi)(shi)指離心(xin)力高(gao)(gao)速拋(pao)(pao)(pao)出(chu)彈(dan)(dan)丸(wan)(wan)(wan)來(lai)清(qing)(qing)(qing)理(li)鋼(gang)材或(huo)強化工件表面(mian)的(de)(de)(de)(de)一種設(she)備,拋(pao)(pao)(pao)丸(wan)(wan)(wan)機工作(zuo)原(yuan)理(li):拋(pao)(pao)(pao)丸(wan)(wan)(wan)機,不(bu)以壓縮空氣為(wei)動(dong)力,而是(shi)(shi)(shi)以電動(dong)機械拋(pao)(pao)(pao)丸(wan)(wan)(wan)器(qi)為(wei)動(dong)力,利(li)用(yong)(yong)(yong)拋(pao)(pao)(pao)丸(wan)(wan)(wan)器(qi)拋(pao)(pao)(pao)出(chu)的(de)(de)(de)(de)高(gao)(gao)速彈(dan)(dan)丸(wan)(wan)(wan)清(qing)(qing)(qing)理(li)或(huo)強化金(jin)屬工件表面(mian)的(de)(de)(de)(de)設(she)備。拋(pao)(pao)(pao)丸(wan)(wan)(wan)機可清(qing)(qing)(qing)理(li)金(jin)屬工件表面(mian)的(de)(de)(de)(de)各(ge)種殘留物,可對H型鋼(gang),鋼(gang)結構及(ji)鈑金(jin)焊接(jie)(jie)工件清(qing)(qing)(qing)理(li)等(deng)。拋(pao)(pao)(pao)丸(wan)(wan)(wan)是(shi)(shi)(shi)靠葉(xie)輪高(gao)(gao)速旋轉,將在葉(xie)輪中心(xin)的(de)(de)(de)(de)磨(mo)(mo)料,經過(guo)調流塊及(ji)葉(xie)輪推動(dong)器(qi)預加速,送入葉(xie)片區再(zai)將磨(mo)(mo)料高(gao)(gao)速拋(pao)(pao)(pao)出(chu),速度(du)可超過(guo)80m/s,由于拋(pao)(pao)(pao)丸(wan)(wan)(wan)覆(fu)蓋范(fan)圍較(jiao)大,所以不(bu)需利(li)用(yong)(yong)(yong)氣壓,能(neng)源效益遠高(gao)(gao)于噴砂。葉(xie)輪是(shi)(shi)(shi)拋(pao)(pao)(pao)丸(wan)(wan)(wan)機的(de)(de)(de)(de)心(xin)臟,由電動(dong)馬達直接(jie)(jie)或(huo)間接(jie)(jie)驅動(dong),每家賽特(te)拋(pao)(pao)(pao)丸(wan)(wan)(wan)機生產商均有獨特(te)的(de)(de)(de)(de)設(she)計,主要分為(wei)單圓(yuan)盤和雙圓(yuan)盤葉(xie)輪。該(gai)工藝不(bu)受被清(qing)(qing)(qing)理(li)工件的(de)(de)(de)(de)大小、形狀、和重(zhong)(zhong)量限制(zhi)。小至螺釘(ding)、螺母,大到(dao)火車車廂、萬噸輪船殼體;簡單至一件平(ping)板、復雜到(dao)發(fa)動(dong)機氣缸冷卻水套;輕(qing)至幾(ji)克中,重(zhong)(zhong)到(dao)百(bai)萬噸,均可采用(yong)(yong)(yong)拋(pao)(pao)(pao)丸(wan)(wan)(wan)清(qing)(qing)(qing)理(li)。

從(cong)形式(shi)上講,丸(wan)(wan)(wan)(wan)是(shi)由(you)機械方法獲得(de)高速而遠距離投(tou)射(she)(she)到(dao)零件(jian)(jian)(jian)表面(mian)上,統稱為拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)清(qing)(qing)(qing)理(li)。它包括:將彈(dan)丸(wan)(wan)(wan)(wan)拋(pao)(pao)(pao)射(she)(she)到(dao)帶有砂(sha)子的(de)鑄件(jian)(jian)(jian),清(qing)(qing)(qing)除型砂(sha)和型芯的(de)拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)落砂(sha);將彈(dan)丸(wan)(wan)(wan)(wan)拋(pao)(pao)(pao)射(she)(she)到(dao)鑄、鍛、焊及熱(re)處理(li)零件(jian)(jian)(jian),以進行(xing)清(qing)(qing)(qing)除黑皮、結瘤(liu)、氧化(hua)膜、銹斑等的(de)表面(mian)清(qing)(qing)(qing)理(li);將彈(dan)丸(wan)(wan)(wan)(wan)拋(pao)(pao)(pao)射(she)(she)到(dao)H型鋼及各種形材表面(mian),以進行(xing)拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)預處理(li);對承受變應力(li)的(de)彈(dan)簧、板簧及齒輪等零件(jian)(jian)(jian),進行(xing)消除應力(li)和提高表面(mian)疲勞(lao)強(qiang)度(du)的(de)拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)強(qiang)化(hua);對家(jia)用電器裝飾(shi)零件(jian)(jian)(jian)或餐具表面(mian),進行(xing)拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)增(zeng)色。但從(cong)工(gong)藝(yi)分類來講,拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)清(qing)(qing)(qing)理(li)只限于(yu)清(qing)(qing)(qing)除鑄、鍛、焊及熱(re)處理(li)零件(jian)(jian)(jian)為目的(de)的(de)一種清(qing)(qing)(qing)理(li)工(gong)藝(yi),本講座所(suo)指的(de)拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)清(qing)(qing)(qing)理(li)便是(shi)這個概念(nian)。而對用彈(dan)丸(wan)(wan)(wan)(wan)拋(pao)(pao)(pao)射(she)(she)到(dao)工(gong)件(jian)(jian)(jian)表面(mian)達到(dao)有關工(gong)藝(yi)目的(de)者(zhe),則(ze)直接以其工(gong)藝(yi)要求命(ming)名,如:拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)落砂(sha)、拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)強(qiang)化(hua)、拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)增(zeng)色等,以在工(gong)藝(yi)上有別于(yu)拋(pao)(pao)(pao)丸(wan)(wan)(wan)(wan)清(qing)(qing)(qing)理(li)。

在對零(ling)件(jian)(jian)進(jin)行拋(pao)(pao)丸清(qing)(qing)理時(shi),能使(shi)零(ling)件(jian)(jian)在拋(pao)(pao)射流中(zhong)不斷更換(huan)被清(qing)(qing)表面,以達到均勻拋(pao)(pao)丸要求(qiu)的設施(shi)稱為拋(pao)(pao)丸設備(bei),或稱賽(sai)特拋(pao)(pao)丸機(ji)械。因(yin)被清(qing)(qing)件(jian)(jian)千變萬(wan)化,所以賽(sai)特(青(qing)島)有(you)限公司的拋(pao)(pao)丸機(ji)亦多(duo)種(zhong)多(duo)樣。某一規格的拋(pao)(pao)丸設備(bei),只適用(yong)于一定范圍內零(ling)件(jian)(jian)清(qing)(qing)理用(yong)。而(er)專用(yong)設備(bei),則適用(yong)于某一種(zhong)零(ling)件(jian)(jian)。

拋丸(wan)清理的(de)(de)原理是基于高速(su)彈(dan)丸(wan)打擊零件(jian)(jian)表面,使其(qi)局部變(bian)(bian)形(xing)而產(chan)生彈(dan)丸(wan)壓(ya)痕(hen)。每一個彈(dan)丸(wan)壓(ya)痕(hen)有三(san)層(ceng)(ceng)(ceng)區(qu)(qu)別明顯的(de)(de)結(jie)構。即:零件(jian)(jian)表面脆性(xing)(xing)變(bian)(bian)形(xing)層(ceng)(ceng)(ceng);零件(jian)(jian)中層(ceng)(ceng)(ceng)的(de)(de)基體塑性(xing)(xing)變(bian)(bian)形(xing)區(qu)(qu);深(shen)層(ceng)(ceng)(ceng)彈(dan)性(xing)(xing)變(bian)(bian)形(xing)區(qu)(qu)。這(zhe)三(san)者在(zai)彈(dan)丸(wan)打擊之后幾乎同(tong)時產(chan)生如(ru)下三(san)個作用:①對中層(ceng)(ceng)(ceng)塑性(xing)(xing)區(qu)(qu)的(de)(de)前(qian)后左(zuo)右和向上,從(cong)五(wu)個方向瞬間(jian)產(chan)生壓(ya)縮應力(li);②使中層(ceng)(ceng)(ceng)在(zai)五(wu)個方向上瞬間(jian)產(chan)生壓(ya)縮變(bian)(bian)形(xing),并瞬間(jian)向表層(ceng)(ceng)(ceng)推(tui)動(dong)(dong),從(cong)而使已經有破裂線的(de)(de)脆性(xing)(xing)層(ceng)(ceng)(ceng)迅速(su)脫落;③幾乎同(tong)時又推(tui)動(dong)(dong)彈(dan)丸(wan)產(chan)生反(fan)彈(dan)力(li),使其(qi)獲得(de)反(fan)彈(dan)速(su)度而反(fan)彈(dan)出去(qu)。彈(dan)丸(wan)壓(ya)痕(hen)三(san)個區(qu)(qu)域是同(tong)時發生和存在(zai)的(de)(de)。

要使脆(cui)性(xing)(xing)層得到脆(cui)性(xing)(xing)破(po)裂(lie),必須要達到其(qi)(qi)脆(cui)性(xing)(xing)破(po)壞變(bian)形量(liang),因此要求有(you)(you)適(shi)當壓痕深度,則必須有(you)(you)適(shi)量(liang)的(de)塑性(xing)(xing)變(bian)形區(qu)(qu)。塑性(xing)(xing)區(qu)(qu)和(he)基體之間有(you)(you)一彈性(xing)(xing)區(qu)(qu)的(de)中間狀態,三者的(de)厚度隨拋丸目的(de)不同(tong)而有(you)(you)差異。一般(ban)拋丸清理(li)僅僅是要求破(po)壞其(qi)(qi)表面附屬物,使其(qi)(qi)脫落就夠(gou)了(le),脆(cui)性(xing)(xing)基體越少越好。因此必須合理(li)選取工藝參數。

通過式拋丸機宣傳圖